China W1 pure 0.18 tungsten wire EDM for cutting Manufacturer and Supplier

W1 pure 0.18 tungsten wire EDM for cutting

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W1 tungsten wire is a high quality non-alloy tungsten wire suitable for a variety of EDM applications. When EDM cutting with W1 Pure 0.18 Tungsten Wire, it is important to follow the manufacturer’s recommendations and best practices to obtain the best results and maximize the cutting performance of the wire.

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Can wire EDM cut tungsten?

Yes, wire EDM (electrical discharge machining) can be used to cut tungsten. Tungsten is a hard, high-melting material that can be challenging to cut using traditional processing methods. However, wire EDM machines are ideal for cutting tungsten because of their ability to accurately cut complex shapes in hard materials.

In wire EDM, a thin conductive wire (usually made of brass or tungsten) is used to cut the workpiece. When cutting tungsten using wire EDM, it is important to consider the following factors:

1. Wire selection: Tungsten wire can be used as cutting wire in wire-cut electric discharge machining to cut hard materials such as tungsten. Tungsten wire was chosen for its high tensile strength and resistance to heat and abrasion.

2. Power Settings: Your EDM machine needs to be set to the appropriate power settings to ensure effective material removal while maintaining the integrity of the tungsten filament.

3. Flush and remove debris: When cutting tungsten, proper flushing and debris removal of the workpiece is critical to maintaining cutting accuracy and preventing wire breakage.

4. Wire Tension and Threading: Proper tensioning and threading of tungsten wire is critical to achieving precise and consistent cutting results.

When cutting tungsten with a wire EDM machine, it is important to follow best practices and consider the specific characteristics of tungsten to achieve the best cut results.

What thickness wire is used for EDM cut?

Wire thickness for EDM (Electrical Discharge Machining) cutting may vary depending on the specific application and material being processed. Generally speaking, EDM wire diameter is usually 0.1 mm to 0.3 mm (0.004 inch to 0.012 inch). However, thicker or thinner wire may be used for specific applications.

For rough cuts or faster material removal, thicker wires (0.25 mm to 0.3 mm) may be preferred. Thicker wire can handle higher currents and is better for rapid material removal.

For fine cuts, complex shapes, or tighter tolerances, thinner wires (0.1 mm to 0.2 mm) are typically used. Thinner wire allows for more precise and detailed cuts, making it suitable for applications requiring high precision.

When selecting wire thickness for EDM cutting, factors such as the material being processed, the cutting speed required and the surface finish required should be considered. Additionally, the specific capabilities of the EDM machine and the manufacturer's recommendations should be considered when determining the appropriate wire thickness for a given application.