Wayar Molybdenum don yankan EDM (Machining Electrical Discharge Machining).
Samar da waya na molybdenum don yankan EDM (Machining Electrical Discharge Machining) ya ƙunshi matakai masu mahimmanci da yawa, kowannensu yana da mahimmanci don tabbatar da ingancin waya, daidaito, da halayen aiki. Anan ga bayyani na tsarin samarwa na yau da kullun:
Molybdenum Foda Production
Tsarkakewa: Molybdenum tama an tsarkake don samar da molybdenum oxide, wanda aka rage zuwa molybdenum foda.
Haɗuwa: Ana haɗa foda don cimma abubuwan da ake so.
Powder Metallurgy
Dannawa: Molybdenum foda an danna shi a cikin wani nau'i mai mahimmanci a ƙarƙashin babban matsin lamba.
Sintering: The compacted foda yana mai zafi a cikin tanderu da ke ƙasa da wurin narkewa don haɗa ɓangarorin tare, samar da ƙaƙƙarfan taro.
Zane Karfe
Swaging/Hot Drawing: Molybdenum sintered an fara samuwa zuwa sanduna ta hanyar zane mai zafi ko swaging, wanda ke rage diamita kuma yana ƙara tsawonsa ba tare da canza girmansa ba.
Zane Waya: Ana ƙara zana sanduna ta hanyar jerin mutuwar don ci gaba da rage diamita zuwa girman da ake so don wayar EDM. Ana yin wannan tsari a ƙarƙashin yanayin sarrafawa don hana fasa waya da tabbatar da diamita iri ɗaya.
Tsaftacewa da Gyara
Tsaftacewa: Ana tsabtace wayar da aka zana don cire duk wani mai mai, oxides, ko wasu gurɓata daga samanta.
Annealing: Ana cire wayar daga baya, tsarin maganin zafi wanda ke kawar da damuwa na ciki da aka haifar yayin zane, yana inganta ƙarfinsa da ƙarfin lantarki.
Dubawa da Marufi
Sarrafa inganci: Waya ta ƙarshe tana fuskantar tsauraran gwaje-gwajen sarrafa inganci don tabbatar da diamita, ƙarfin ɗaure, ingancin samanta, da kayan lantarki.
Spooling da Packaging: Da zarar an amince da ita, ana zub da wayar a kan reels na tsayi da aka ƙayyade kuma an shirya shi don jigilar kaya, yana tabbatar da kariya daga lalacewa da gurɓatawa.
Ana kula da wannan tsarin samarwa a hankali kuma ana kula da shi don tabbatar da cewa wayar molybdenum ta cika buƙatun da ake buƙata don ingantaccen aikace-aikacen yankan EDM.
Daidaitaccen Karfe Yanke
Complex Geometries: Mafi dacewa don yankan sifofi masu rikitarwa da kyawawan siffofi a cikin ƙarfe mai wuya da gami waɗanda ke da wahalar injin tare da hanyoyin gargajiya.
Haƙuri na Tight: Yana ba da damar kera abubuwan haɗin gwiwa tare da madaidaicin madaidaicin juriya, mahimmanci ga masana'antar sararin samaniya, kera motoci, da ingantattun masana'antar injiniya.
Mold da Mutu Yin
Manufacturing Manufacturing: Ana amfani da shi wajen samar da gyare-gyare don gyare-gyaren allura na filastik, jefar da simintin gyare-gyare, da ƙirƙira, yana ba da izinin ƙirƙirar ƙirƙirar ƙira da ƙira.
Die Manufacturing: Mahimmanci don ƙirƙira tambarin mutuwa, mutuwar extrusion, da sauran nau'ikan mutuwar da aka yi amfani da su wajen samar da ƙarfe.
Aerospace and Automotive abubuwan
Sassan Jirgin Sama: Yana samar da abubuwa tare da ƙarfi da daidaito da ake buƙata don aikace-aikacen sararin samaniya, gami da sassan injin, abubuwan saukar da kayan saukarwa, da kayan aiki.
Sassan Mota: Ana amfani da shi don kera mahimman abubuwan haɗin mota, kamar nozzles na injector, sassan akwatin gear, da abubuwan haɗin gwiwa tare da hadaddun geometries.
Masana'antar Na'urar Likita
Kayan aikin tiyata: Yana ba da damar ƙirƙirar rikitattun kayan aikin tiyata da na'urori, suna cin gajiyar ƙarfin wayar don samar da ainihin yanke da siffofi.
Shuka: Ya dace da ƙirƙira kayan aikin likitanci waɗanda ke buƙatar babban daidaito da daidaituwa.
Electronics da Semiconductor Industry
Kayan aikin Semiconductor: Ana amfani da shi wajen kera na'urorin semiconductor da abubuwan haɗin gwiwa, inda daidaito da amincin kayan aiki suke da mahimmanci.
Samar da Hukumar da'ira: Taimakawa wajen samar da allunan da'ira (PCBs) da na'urorin microelectronic, suna ba da damar ƙirƙirar kyawawan alamu da cikakkun bayanai.
Molybdenum waya ta versatility da kuma m kaddarorin sa ya fi so zabi ga EDM yankan a fadin wadannan daban-daban aikace-aikace, tuki sabon abu da kuma daidaito a masana'antu.
Ƙayyadaddun bayanai | Bayani |
---|---|
Diamita | 0.1mm - 0.3mm (masu girma dabam) |
Kayan abu | Molybdenum mai tsabta |
Matsayin narkewa | Kimanin 2623°C (4753°F) |
Ƙarfin Ƙarfin Ƙarfi | 700-1000 MPa (dangane da diamita) |
Wutar Lantarki | Babban |
Ƙarshen Sama | Santsi, mai tsabta, ba tare da wani lahani ba |
Girman Spool | Ya bambanta (misali, 2000m, 2400m kowace spool) |
Aikace-aikace | Dace da babban madaidaicin yankan EDM |
Siffofin | Babban karko, inganci a yankan |
Daidaituwa | Mai jituwa tare da injunan EDM daban-daban |
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E-mail : jiajia@forgedmoly.com